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How Hydraulic Tiles are Made
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Pelotas Hydraulic Tiles are all crafted by hand,
following an age-old traditional methodology. All orders are
custom made by our craftsmen - so be prepared to wait for yours - we
promise you that it will be worth it!
The colours are not painted on, but are cast in a mould using a mixture of tinted cement and powdered marble - instead of a paper-thin coat of paint, these tiles have about 2 mm thickness of colour, integral to the very hard materials of which it is composed. This makes the coloured surface extremely hardwearing and the colours highly durable - many tiles in Europe and Africa have lasted for hundreds of years. The patterns we offer are mostly traditional, although we have some modern / contemporary designs. Clients may define alternative colours to those shown, within our patterns, for their projects. Because of the different requirements of various designs, we quote each job individually.
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Proprietor of Fábrica
de Mosaicos de Pelotas (Pelotas
Mosaics
Factory) and professional architect Sr Rudelger - note the
tile colour stencils behind his head |
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First step - the individual tile
mould or form is meticulously cleaned ready for making a new tile |
The appropriate colour stencil is placed in the
mould |
The colours are two-thirds tinted cement and one
third powdered marble, which gives great luminance and permanence to the
colours |
The artizan flows the appropriate colour into each
compantment of the stencil - note the colour 'map' from which he is
working |
Once all the compartments have been loaded with the
coloured material - a slurry of cement and marble powder - the stencil
is delicately removed; to stop colours running, it is immediately dusted
with dry cement powder; and then the mould is topped up with wet
concrete and leveled |
The wet tile in its mould are placed in a hydraulic
ram and briefly compressed with 40,000 kilos of pressure |
The now firm but uncured tile is lovingly finished by hand; after which it will dry for three days before being placed in a water bath for 30 days to cure to its final hardness
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All of our tile rugs are custom handcrafted and
therefore unique
- order from your flooring or garden store or direct from HiBrasil Exclusive Australian & New Zealand Agent for Pelotas Hydraulic Tiles Sydney & Melbourne Phone - 0401 089 322 email - hugh@hibrasil.biz Click to go to SAMPLES CATALOGUE About hydraulic tiles Home |