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How Hydraulic Tiles are Made
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Pelotas Hydraulic Tiles are all crafted by hand,
following an age-old traditional methodology. All orders are
custom made by our craftsmen - so you must be prepared to wait for yours - we
promise you that it will be worth it!
The colours are not painted on, but are cast in a mould using a mixture of tinted cement and powdered marble, So instead of a paper-thin coat of paint, or a print-on design, these tiles have some 3 - 6 mm thickness of colour material, integral to the very durable substances of which each is composed. This makes the coloured surface extremely hardwearing and the colours highly enduring - tiles in Europe and Africa have lasted for many hundreds, even thousands, of years. The patterns we offer are mostly traditional, although we have some modern / contemporary designs. Clients may define alternative colours to those shown, within our patterns, for their very special projects. Because of the different requirements of various designs, we quote each job individually.
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Proprietor of Fábrica
de Mosaicos de Pelotas (Pelotas
Mosaics
Factory) and professional architect Sr Rudelger Leitzke - note the
many stencils hanging behind his head |
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First - the individual tile
mould or form is meticulously cleaned in preparation for making a new tile |
The appropriate colour pattern stencil is placed in the
mould |
The colour media are prepared - dense slurries of two-thirds tinted cement
with one
third powdered marble, which makes for tile colours of great vitality, luminance and permanence |
Appropriate colours are hand poured into each cell of the stencil -
this is called the 'trotoir' step - note the colour 'map' of each
tile from which he is
working |
Once all the compartments have been loaded with the
coloured slurry the stencil
is delicately removed; to prevent colours from running they are immediately dusted
with dry cement powder; the mould is then topped up with concrete and leveled |
The wet tile in its mould are placed in a hydraulic
ram and briefly compressed with 40,000 kilos of pressure |
The tile - now firm but uncured - is lovingly finished by hand; after which it will be placed in a water bath for several days to cure to its final hardness
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All of our tile rugs are custom handcrafted and
therefore unique
- order from your flooring or garden store or direct from HiBrasil Exclusive Australian & New Zealand Agent for Pelotas Hydraulic Tiles Sydney & Melbourne Phone - 0401 089 322 email - hugh@hibrasil.biz Click to go to SAMPLES CATALOGUE About hydraulic tiles Home
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